HomeProductsComplete Cylinder HeadComplete Cylinder Head Assembly for Mitsubishi 4D56 Diesel Engine 2.5L
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  • 4D56 engine head replacement Pajero 2.5 diesel head complete L200 Triton engine head SOHC DOHC 4D56 complete cylinder head with camshaft and valves Mitsubishi diesel head 4D56

Complete Cylinder Head

Complete Cylinder Head Assembly for Mitsubishi 4D56 Diesel Engine 2.5L

Applicable Engine:

4D56 / 4D56T / 4D55 / 4D55T / D4BH / D4BA / D4BB / D4BF

Applicable Brand:

FORD / HYUNDAI / KIA / MITSUBISHI

Applicable Car:

L300 / L200 / H100 / PAJERO / MONTERO / CAMTER / K2500 / BONGO / STARE

Product parameters:

Displacement Fuel Cylinder Vale Camshaft Year
2.5D / 2.5TCI Diesel 4 8 1 1998 - 2012

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Introduction

Bare Cylinder Head Product NO.

ML NO.OEM NO.REF NO.
MLG009MD303750 
MD348983 
MD351277 
MD313587
MD984455 
2200042A20
908513
MLG010MD185926 
MD109736 
MD185920 
MD139564
2210042900
908512
MLG011MD185918 MD185922 
MD109733 
MD305542 
MD103199 
MD307786
2210042U00
908511
MLG0122210042700908770
MLG0132210042750
2210042751
908771

Complete Cylinder Head Assembly for Mitsubishi 4D56 Diesel Engine – 2.5L SOHC/DOHC (Ready-to-Install)


Product Description

This high-quality cylinder head assembly is specially designed for the Mitsubishi 4D56 2.5L diesel engine. Manufactured using premium aluminum alloy, pressure-tested, and pre-assembled with all vital valvetrain components, it ensures easy installation, reliable combustion sealing, and long-lasting durability.

Ideal for engine rebuilds or direct replacement in passenger, commercial, and off-road vehicles, including Mitsubishi L200, Pajero, Delica, Triton, and more.


Product Performance Specifications

ItemSpecification
Engine ModelMitsubishi 4D56 (SOHC/DOHC)
Displacement2.5L (2477cc)
Cylinder ConfigurationInline-4
Valve Configuration8V or 16V (2 or 4 valves per cylinder)
MaterialHigh-strength aluminum alloy
Cooling SystemWater-cooled
Fuel TypeDiesel
TurbochargedCompatible (Naturally aspirated or turbo)
Compression RatioApprox. 21:1
Camshaft DriveTiming belt
Manufacturing ToleranceWithin OEM standards
Pressure Testing100% tested for cracks and sealing integrity

What’s Included in the Assembly

This cylinder head assembly comes fully assembled with:

  • Cylinder head casting (aluminum)
  • Intake and exhaust valves (hardened)
  • Valve springs, retainers, locks
  • Valve guides and seats (installed)
  • Camshaft (SOHC or DOHC)
  • Rocker arms or lash adjusters (as applicable)
  • Camshaft bearings or bushings
  • Valve stem seals

Ready-to-install on engine block without internal assembly needed.


Recommended Installation Parts (Not Included)

To ensure optimal engine operation and sealing performance, we strongly recommend purchasing and replacing the following during installation:

PartDescriptionRecommendation
Cylinder Head GasketSeals the cylinder head to engine blockMust Replace
Head Bolts (Stretch Type)Ensure proper clampingMust Replace
Valve Cover GasketPrevents oil leakage from top coverMust Replace
Intake Manifold GasketSeals intake runners to cylinder headMust Replace
Exhaust Manifold GasketPrevents exhaust leaksMust Replace
Camshaft Oil SealPrevents front oil leakageReplace if worn
Timing Belt & TensionerDrives camshaftReplace if aged
Glow PlugsAssist in cold startInspect or Replace
Water Pump & GasketEngine coolingOptional but Recommended

Installation Instructions and Precautions

  1. Ensure engine block and cylinder head surfaces are clean, flat, and free from debris.
  2. Use the correct torque sequence and tightening angles for head bolts as per OEM instructions.
  3. Align timing marks for crankshaft and camshaft before engine startup.
  4. Adjust valve clearances according to specifications if required.
  5. Fill engine with new oil and coolant. Bleed the cooling system.
  6. Pressure-test the cooling system and inspect for oil or fuel leaks.
  7. Check compression after assembly to ensure correct valve seating and timing.

Vehicle Compatibility

Fits a wide range of Mitsubishi and Hyundai vehicles equipped with 4D56 engines, including:

  • Mitsubishi L200 / Triton
  • Mitsubishi Pajero / Montero / Shogun
  • Mitsubishi Delica / L300 / L400
  • Hyundai H100 / Galloper
  • Fuso Canter / Rosa (light trucks)

Note: Please verify engine code (4D56 / 4D56T / 4D56U) and OEM number before purchase to ensure correct fitment.


Common Faults with Poor Quality Cylinder Heads

IssueCauseOur Solution
Cracking between valves or coolant portsLow-grade casting or overheatingPremium alloy + pressure testing
Oil leakage from valve stem areaWorn or hardened valve sealsNew valve stem seals installed
Dropped valve seatsImproper press fit or overheatingShrink-fit, hardened valve seats
Head warping or uneven combustionPoor surface finishCNC-machined sealing surface
Camshaft jammingImproper clearances or oil starvationPrecision-machined journals and bore

Market Application

Our 4D56 cylinder head assemblies are widely used in:

  • Southeast Asia: Philippines, Thailand, Indonesia
  • Middle East: UAE, Iran, Saudi Arabia
  • Africa: Kenya, Nigeria, Egypt
  • South America: Chile, Peru, Ecuador
  • Eastern Europe: Romania, Poland, Turkey

Preferred by engine rebuilders, mechanics, diesel workshops, fleet service centers, and auto parts distributors.

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