Applicable Engine:
D4EB / D4EA-V / D4EA / D4HA
Applicable Brand:
HYUNDAI
Applicable Car:
FE / TSUACNSTOAN / SPORTAGE
Product parameters:
| Displacement | Fuel | Cylinder | Vale | Camshaft | Year |
| 2.0/2.2 |
Diesel
|
4 | 16 | 1 | 2001- |
Complete Cylinder Head
Complete Cylinder Head Assembly for Hyundai Kia D4EA D4EB 2.0L CRDi Diesel Engines DOHC 16V
Introduction
Bare Cylinder Head Product NO.
| ML NO. | OEM NO. | REF NO. |
| MLG036A | 2210027400 2210027750 2210027800 | 908773 |
| MLG036B | 2210027000 2210027902 2210027900 2200027901 |
Product Description
This fully assembled cylinder head is designed for Hyundai and Kia’s 2.0L CRDi engines: D4EA (early generation) and D4EB (later generation). Used widely in SUVs, MPVs, and sedans, these diesel engines are known for durability and performance. Our head assembly is pre-installed with all major valvetrain components for direct bolt-on installation, minimizing downtime and labor.
Manufactured with high-quality aluminum alloy and CNC-machined to precise OEM standards, this head is suitable for both turbocharged and intercooler-equipped engines.
Technical Specifications
| Item | Specification |
|---|---|
| Engine Codes | D4EA / D4EB |
| Displacement | 2.0L (1991–1998cc) |
| Valvetrain | DOHC – 16 valves |
| Valves per Cylinder | 4 |
| Fuel Type | Diesel (Common Rail Direct Injection) |
| Turbocharged | Yes |
| Cooling System | Water-cooled |
| Camshaft Drive | Timing belt or chain (varies by model/year) |
| Emission Tier | Euro 3 / Euro 4 |
| Cylinder Head Material | Aluminum alloy |
| Camshaft Material | Alloy steel (hardened) |
| Head Casting | Precision cast and pressure tested |
What’s Included (Pre-assembled)
- Complete aluminum cylinder head
- Intake and exhaust valves
- Valve springs, retainers, and locks
- Valve stem seals
- Camshafts (intake and exhaust)
- Camshaft bearings or caps
- Hydraulic lifters / tappets
- Rocker arms / followers (as applicable)
- Pre-installed valve guides and seats
All components are professionally assembled, ready for direct installation.
Required Accessories for Installation (Not Included)
| Item | Purpose | Recommendation |
|---|---|---|
| Cylinder Head Gasket | Seals combustion chamber | Must Replace |
| Head Bolts | Torque-to-yield (stretch bolts) | Must Replace |
| Valve Cover Gasket | Prevents oil leaks | Replace |
| Timing Kit (Belt/Chain & Tensioner) | Camshaft drive | Check/Replace |
| Intake & Exhaust Gaskets | Air & exhaust sealing | Replace |
| Glow Plugs | Cold start aid | Inspect or Replace |
| EGR Gasket | Required for EGR models | Replace |
| Coolant / Engine Oil | After installation | Required |
Compatible Vehicle Models
D4EA (early generation CRDi) used in:
- Hyundai Santa Fe (2001–2006)
- Hyundai Elantra CRDi (2002–2005)
- Hyundai Tucson 2.0 CRDi (2004–2009)
- Kia Sportage 2.0 CRDi (2005–2009)
D4EB (improved version with intercooler) used in:
- Hyundai Santa Fe CM (2006–2010)
- Hyundai Sonata NF Diesel (2005–2010)
- Kia Carens / Rondo 2.0 CRDi
- Kia Magentis / Optima Diesel
Note: Some regional variants may use D4EA-W or D4EB-V versions – always match engine code and OEM.
Common Faults Addressed by Replacement
| Problem | Cause | Our Solution |
|---|---|---|
| Cracks between valves or coolant passages | Overheating | Pressure-tested casting prevents failure |
| Valve burning / leakage | Worn valve seats or seals | New valves, guides, seals installed |
| Ticking or knocking noise | Worn camshaft or tappets | Includes new camshafts and lifters |
| Blow-by or compression loss | Worn seats or warped deck | CNC-machined flat deck surface |
| Oil in coolant | Cracked head | Leak-tested oil and coolant channels |
Installation Notes
- Ensure block surface is clean and flat; check for warpage.
- Use OEM torque pattern and angle torque specs for head bolts.
- Align camshafts properly before fitting timing components.
- Prime oil system before first engine start.
- Replace timing components and filters if worn.
- Bleed the cooling system to avoid air pockets.
- Perform compression and oil pressure tests after installation.
Global Market Distribution
Widely used and exported to:
- Europe: Poland, Romania, Italy
- Middle East: Turkey, UAE, Iran
- Asia: Philippines, Thailand, Vietnam
- Africa: Kenya, Egypt, South Africa
- South America: Peru, Chile, Colombia
Popular among:
- Diesel workshops
- Spare parts wholesalers
- Engine rebuilders
- Taxi and fleet maintenance centers
- Hyundai / Kia aftermarket specialists